HDPE 90 degree elbow
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Product Overview
HDPE 90 degree elbow is a pipe connector made of high-density polyethylene (HDPE) material, which is specially used to change the direction of the pipe (90-degree turn). Through hot-melt butt welding technology, seamless connection with HDPE pipes can be achieved to ensure system sealing and long-term stability. It is widely used in water supply and drainage, chemical industry, agricultural irrigation, gas transportation and other fields.
Advantages of HDPE 90 degree elbow
1. Excellent corrosion resistance
Acid and alkali resistant, chemical resistant, suitable for conveying various liquids and weakly corrosive media, with a service life of more than 50 years.
2. High strength and impact resistance
HDPE material is highly flexible and can withstand ground subsidence and external pressure, and still maintains excellent impact resistance in low temperature environment.
3. Zero leakage seal
The butt welding process integrates the elbow and the pipe, completely eliminates the risk of interface leakage, and ensures system safety.
4. Lightweight and easy to construct
The weight is only 1/8 of the metal elbow, which is convenient to carry and install, greatly reducing labor costs.
5. Environmental protection and energy saving
The material can be 100% recycled, in line with green engineering standards, and the smooth inner wall reduces fluid resistance and saves energy.
Technical parameters
Material: High-density polyethylene (HDPE PE100/PE100RC)
Diameter range: DN63-DN800 (customization supported)
Pressure level: PN0.6MPa-PN1.6MPa
Connection method: hot-melt butt welding (HDPE Buttfusion Welding Machine required)
Working temperature: -40℃ to 60℃
Certification standards: ISO 4427, GB/T 13663, etc.
Application scenarios
1. Municipal water supply and drainage network
2. Fluid transportation in chemical enterprises
3. Agricultural water-saving irrigation system
4. Branching and turning of gas pipelines
5. Mine tailings discharge pipeline
Installation points
Before welding, clean the pipe and elbow interface to ensure that there are no impurities.
Use a professional hot melt welding machine and strictly control the heating temperature (200℃~230℃) and the docking pressure.
It is forbidden to move the pipe during the cooling period to avoid cold welding.
Service support
Provide product specification customization, technical guidance and construction plan consultation.
Warranty period: 10 years (installed and used according to specifications).
Choose our HDPE 90 degree elbow to provide a reliable corner solution for your pipeline system!
HDPE 90 degree elbow Features
1. Good connection quality: The connection quality of Butt Fusion 90 Degree Elbow can reach more than 90% of the strength of the pipe itself, with high connection strength and good sealing.
2. Long service life: PE material itself has good corrosion resistance and anti-aging ability, and the service life of Butt Fusion 90 Degree Elbow connection method is longer than other methods.
3. Easy installation: The connection method is easy to use, and only a simple heating machine and welding tools are required to complete the connection.
Specification
dn | L | H | e | e | e |
SIZE(dn) | mm | mm | SDR17 | SDR13.6 | SDR11 |
L63 | 133 | 63 | 5.8 | ||
L75 | 152 | 70 | 6.8 | ||
L90 | 176 | 79 | 8.2 | ||
L110 | 200 | 80 | 8.1 | 10.0 | |
L125 | 215 | 80 | 9.2 | 11.4 | |
L140 | 225 | 80 | 10.3 | 12.7 | |
L160 | 270 | 100 | 11.8 | 14.6 | |
L180 | 280 | 90 | 13.3 | 16.4 | |
L200 | 325 | 110 | 14.7 | 18.2 | |
L225 | 350 | 110 | 16.6 | 20.5 | |
L250 | 370 | 110 | 18.4 | 22.7 | |
L280 | 395 | 108 | 20.6 | 25.4 | |
L315 | 430 | 110 | 23.2 | 28.6 | |
L355 | 460 | 100 | 21.1 | 32.2 | |
L400 | 525 | 110 | 23.7 | 36.3 | |
L450 | 590 | 120 | 26.7 | 40.9 | |
L500 | 660 | 135 | 29.7 | 45.4 | |
L560 | 720 | 140 | 33.2 | 50.8 | |
L630 | 790 | 145 | 37.4 | 57.2 | |
L710 | 900 | 170 | 42.1 | 64.5 | |
L800 | 990 | 170 | 47.4 | 72.6 |
Product Overview
HDPE 90 degree elbow is a pipe turning connector made of high-density polyethylene (HDPE) material. It is connected to the HDPE pipe by hot-melt connection. This product is designed for pipe systems that require efficient construction and long-term stability. It is widely used in municipal water supply, drainage, chemical industry, agricultural irrigation and other fields.
Product advantages
1. Efficient installation, saving time and effort
It adopts hot-melt connection with socket, no complex equipment is required, and the construction speed is faster than butt welding, which is particularly suitable for projects with tight schedule.
2. Excellent sealing
The socket structure is combined with the hot-melt process to form a molecular-level fusion, ensuring that the interface is leak-free and does not loosen after long-term use.
3. Super corrosion resistance
HDPE material can resist acid, alkali, salt spray and chemical medium corrosion, and is suitable for harsh environments such as sewage treatment and chemical pipelines.
4. High toughness and impact resistance
It is resistant to brittle cracking at low temperature, has good flexibility, can adapt to slight foundation settlement, and reduce the risk of pipeline rupture.
5. Long life & maintenance-free
The design life is more than 50 years, no frequent maintenance is required, and the overall cost is reduced.
6. Smooth inner wall and stable flow
The friction coefficient is low, which avoids scaling and ensures fluid delivery efficiency.
Technical Parameters
Material: HDPE (PE100, PE100RC)
Connection method: Socket Fusion
Diameter range: DN20 ~ DN110 (customizable)
Pressure level: PN0.6MPa ~ PN1.6MPa
Working temperature: -40℃ ~ +60℃
Color: Black/Blue (customizable)
Certification standard: GB/T 13663, ISO 4427
Typical application scenarios
Municipal engineering: water supply and drainage network, rainwater drainage system
Industrial field: chemical fluid transportation, factory circulating water pipeline
Agricultural irrigation: drip irrigation, sprinkler irrigation system steering connection
Mining engineering: slurry transportation pipeline
Gas pipeline: low-pressure gas pipeline network branch
Installation instructions
Cutting preparation: Make sure the pipe end is flat and burr-free, and mark the socket depth.
Cleaning and heating: Clean the socket and spigot with alcohol, and preheat the heating plate to 210±10℃.
Welding and insertion: Heat the pipes and fittings at the same time and quickly socket them, keep the pressure to cool and shape.
Cooling and curing: Do not move the pipe during cooling to ensure a firm weld.
Tip: It is recommended to use a dedicated HDPE socket welding machine and operate it by trained personnel.
Specification
Name | Spec | OD(mm) | L(mm) | Socket Length(mm) |
Socket Fusion 90° Elbow | 20 | 25 | 36 | 14 |
25 | 32 | 44 | 16 | |
32 | 4 | 54 | 18 | |
40 | 49 | 64 | 21 | |
50 | 59 | 76 | 23 | |
63 | 75 | 96 | 27 | |
75 | 89 | 113 | 32 | |
90 | 103 | 126 | 35 | |
110 | 132 | 152 | 36 |
Product Overview
Electrofusion HDPE 90 degree elbow is a pipe turning connector made of high-density polyethylene (HDPE) material, with built-in electric heating wire, which can achieve fast and high-strength connection with HDPE pipes through electrofusion welding technology. This product is suitable for harsh working conditions such as municipal water supply, gas transportation, chemical pipelines, mine drainage, etc., especially suitable for scenes with limited space or requiring efficient construction.
Core advantages
1. Fast installation and efficient construction
Electrofusion connection only requires the special HDPE ElectroFusion Welding Machine to be powered on for heating, and the welding can be completed in 5~15 minutes, which greatly shortens the construction period and is especially suitable for emergency repairs or underground pipe network projects.
2. 100% leak-free sealing
The electrofusion process allows the pipe and the elbow to fuse at the molecular layer to form an integrated structure, completely avoiding the risk of interface leakage.
3. Adapt to complex environments
No complex equipment is required, and it can be constructed in narrow spaces and humid environments without being affected by weather.
4. Ultra-high strength & corrosion resistance
HDPE materials are resistant to chemical corrosion, acid and alkali, and are suitable for conveying various media (water, gas, chemical fluids, etc.).
5. Intelligent welding, quality control
The built-in heating wire cooperates with the intelligent welding machine to automatically control the temperature and time, reduce human errors, and ensure welding consistency.
6. Long life and maintenance-free
The designed service life is more than 50 years, without frequent maintenance, reducing the comprehensive operation and maintenance costs.
Technical Parameters
Material: HDPE (PE100/PE100RC)
Connection method: Electrofusion
Diameter range: DN63 ~ DN800 (customization supported)
Pressure level: PN0.8MPa ~ PN1.6MPa
Working temperature: -40℃ ~ +60℃
Color: Black (gas) / Blue (water supply)
Certification standard: ISO 4427, GB/T 15558.2
Typical application scenarios
Municipal engineering: water supply network, fire protection pipeline, rainwater and sewage system
Gas transportation: medium and low pressure gas network branch connection
Industrial pipeline: chemical fluid, food grade medium transportation
Mines/oil fields: high wear-resistant slurry, oil and gas pipelines
Agricultural irrigation: large sprinkler system steering connection
Installation process
Cutting preparation: ensure that the pipe end is flat, remove the oxide layer and scrape it.
Cleaning positioning: clean the pipe and electric fusion pipe fittings with alcohol, and mark the insertion depth.
Electric welding: connect the electric fusion welding machine, automatically scan the barcode (supported by some models), and heat according to the set parameters.
Cooling and shaping: naturally cool after welding to form a permanent sealed connection.
Note: A special electric fusion welding machine must be used, and manual adjustment of voltage or time is prohibited!
Why choose electric fusion HDPE 90° elbow?
It saves more space than flange connection and does not require bolt tightening.
It is more flexible than hot fusion butt welding and suitable for narrow or high-altitude operations.
It is more reliable than socket connection and has no risk of loosening.
Specification
dn | D | L | L1 | SDR | Weight |
Size(mm) | mm | mm | mm | kg | |
40 | 57 | 64 | 55 | SDR11 | 0.16 |
50 | 66 | 63 | 50 | SDR11 | 0.19 |
63 | 80 | 68 | 55 | SDR11 | 0.25 |
75 | 95 | 75 | 58 | SDR11 | 0.35 |
90 | 112 | 84 | 63 | SDR11 | 0.57 |
110 | 135 | 98 | 73 | SDR11 | 0.86 |
160 | 194 | 122 | 85 | SDR11 | 2.2 |
200 | 241 | 142 | 78 | SDR11 | 3.8 |
250 | 301 | 165 | 110 | SDR11 | 6.4 |
315 | 380 | 186 | 117 | SDR11 | 12 |
400 | 460 | 300 | 179 | SDR17 | 21.9 |
450 | 510 | 323 | 205 | SDR17 | 29.2 |
500 | 570 | 338 | 215 | SDR17 | 36.7 |
560 | 640 | 368 | 235 | SDR17 | 52.9 |
How to choose Butt Fusion, Socket Fusion, Electrofusion HDPE 90 degree elbow?
When choosing the connection method of HDPE 90 degree elbow (hot-melt butt, socket fusion, electric fusion), it is necessary to comprehensively consider factors such as construction conditions, cost, pipe diameter, application scenarios, etc. The following is a comparison and selection suggestions of the three methods:
1. Hot-melt butt 90° elbow
Applicable scenarios:
Large pipe diameter (DN63~DN800), such as municipal water supply, chemical pipelines, and long-distance water transportation.
High strength requirements: The interface strength after welding is ≥ the pipe body itself, suitable for high-pressure systems.
High economic requirements: Low equipment cost, suitable for projects with limited budgets.
Advantages:
- High connection strength, suitable for buried or high-pressure pipelines.
- No additional accessories (such as electric fusion sleeves) are required, and the cost is low.
- Suitable for large-scale prefabrication welding.
Disadvantages:
- Requires a large operating space, not suitable for narrow areas.
- High technical requirements for construction personnel, requiring professional training.
2. Socket fusion 90° elbow
Applicable scenarios:
Small and medium pipe diameters (DN20~DN110), such as building water supply and drainage, agricultural irrigation.
Quick installation requirements: The construction speed is faster than butt fusion.
Flexible connection: Suitable for areas with easy foundation settlement or high seismic requirements.
Advantages:
- Easy installation, suitable for projects with tight construction schedules.
- Allows slight pipe deflection and strong adaptability.
- No complex equipment is required, and manual welding gun can be operated (below DN63).
Disadvantages:
- The socket structure may increase local resistance and affect flow.
- Not suitable for high pressure or large diameter (>DN125) systems.
3. Electric fusion 90° elbow
Applicable scenarios:
Confined space construction (such as underground pipe corridors, renovation projects).
High sealing requirements: such as gas pipelines, chemical fluid transportation.
Small and medium pipe diameters (DN20~DN800), suitable for precise docking.
Advantages:
- Intelligent operation, reducing human error (automatic temperature control/time).
- Suitable for narrow or high-altitude operations, high flexibility.
- Excellent sealing, no risk of leakage.
Disadvantages:
- High equipment cost (special electric fusion welding machine is required).
- Single-point welding cost is higher than hot melt butt welding