HDPE 45 degree elbow
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Product Overview
HDPE 45 degree elbow is a pipe connector made of high-density polyethylene (HDPE) material, designed for pipeline systems that need to change the direction of the fluid. Seamless connection is achieved through hot-melt butt welding technology, ensuring that the pipeline system maintains high strength and zero leakage at the 45-degree corner. It is widely used in water supply and drainage, gas transportation, chemical industry, agricultural irrigation and other fields.
Core advantages of HDPE 45 degree elbow
1. Excellent material performance
The raw material is made of high-quality high-density polyethylene (PE80/PE100), which has excellent corrosion resistance, UV resistance and long life (design life of more than 50 years).
Adapt to -40℃ to 60℃ environment, acid and alkali resistance, impact resistance, especially suitable for harsh working conditions.
2. Precision hot-melt butt welding
Adopting butt welding technology, the interface strength is ≥ the strength of the pipe body, eliminating the risk of leakage.
The inner wall is smooth without dead corners, reducing fluid resistance and avoiding impurity accumulation.
3. Strong engineering adaptability
Precise angle (45°±1°), supports multiple specifications from DN20 to DN1200, and meets the needs of different pipe diameters.
Optional pressure level (PN0.6MPa-PN1.6MPa), suitable for low-pressure irrigation to high-pressure water delivery scenarios.
4. Environmentally friendly and economical
100% recyclable materials, green and pollution-free.
Lightweight design (weight is only 1/8 of metal elbow), low transportation and installation costs.
Technical Parameters
Item | Parameter Description |
Material | HDPE (Compliant with GB/T 13663 standard) |
Connection Method | Butt fusion welding |
Pressure Rating | Optional PN0.6 / 1.0 / 1.6 MPa |
Applicable Temperature | -40℃ to 60℃ |
Color | Black (customizable) |
Application scenarios
1. Municipal engineering: corners of underground drainage pipe networks, rainwater collection systems.
2. Industrial fields: chemical fluid transportation, slurry pipeline steering.
3. Agricultural irrigation: drip irrigation system diversion, water-saving pipeline layout.
4. Gas transportation: safe steering connection of medium and low pressure gas pipeline networks.
Installation Guide
1. Use a dedicated HDPE Buttfusion Welding Machine to ensure that the pipe and elbow end faces are clean and flat.
2. The heating plate temperature is set to 200℃~220℃, and the welding pressure is adjusted according to the pipe diameter.
3. It is forbidden to move the pipeline during cooling to ensure that the welding surface is fully solidified.
Specification
dn | L | H | e | e | e |
SIZE(dn) | mm | mm | SDR17 | SDR13.6 | SDR11 |
L63 | 165 | 63 | 5.8 | ||
L75 | 190 | 70 | 6.8 | ||
L90 | 210 | 79 | 8.2 | ||
L110 | 260 | 85 | 8.1 | 10.0 | |
L125 | 238 | 80 | 9.2 | 11.4 | |
L140 | 255 | 80 | 10.3 | 12.7 | |
L160 | 325 | 100 | 11.8 | 14.6 | |
L180 | 300 | 90 | 13.3 | 16.4 | |
L200 | 360 | 110 | 14.7 | 18.2 | |
L225 | 365 | 110 | 16.6 | 20.5 | |
L250 | 385 | 110 | 18.4 | 22.7 | |
L280 | 400 | 108 | 20.6 | 25.4 | |
L315 | 430 | 110 | 23.2 | 28.6 | |
L355 | 430 | 100 | 21.1 | 32.2 | |
L400 | 490 | 110 | 23.7 | 36.3 | |
L450 | 560 | 130 | 26.7 | 40.9 | |
L500 | 610 | 135 | 29.7 | 45.4 | |
L560 | 650 | 135 | 33.2 | 50.8 | |
L630 | 710 | 145 | 37.4 | 57.2 | |
L710 | 830 | 170 | 42.1 | ||
L800 | 900 | 170 | 47.4 |
Product Introduction
The socket fusion HDPE 45 degree elbow is a pipe turning connector made of high-density polyethylene (HDPE), designed for pipe systems that require 45° direction adjustment. It adopts the socket fusion connection method, which is easy to install and has strong sealing performance. It is suitable for pipe projects in the fields of water supply and drainage, gas transportation, chemical fluids, agricultural irrigation, etc.
Product advantages
1. High-strength socket welding, sealed and zero leakage
Using socket hot-melt technology, the pipe and elbow are fused to form an integrated structure, with high interface strength to eliminate the risk of leakage.
Applicable to medium and low pressure pipeline systems (PN0.6MPa~PN1.6MPa), resistant to long-term water pressure and excellent air tightness.
2. High-quality HDPE material, corrosion and aging resistance
Using PE100 or PE80 grade high-density polyethylene, it has excellent chemical corrosion resistance and is suitable for complex environments such as acid, alkali, and salt spray.
Ultraviolet resistance (optional black or orange), no brittleness for outdoor use, and a service life of up to 50 years.
3. Convenient installation and high construction efficiency
The socket design does not require complex alignment and is easier to operate than butt welding. It is especially suitable for construction sites with limited space.
With a special electric fusion welding machine, it can achieve rapid heating and welding, greatly shortening the construction period.
4. Fluid optimization design, low resistance
The inner wall is smooth, and the 45° bend angle optimizes fluid dynamics, reduces pressure loss, and avoids impurity deposition.
Suitable for transporting various fluids such as water, gas, mud, chemical media, etc.
Technical Parameters
Item | Parameter |
Material | HDPE (PE80 / PE100) |
Connection Method | Socket Fusion |
Angle | 45° (standard, other angles customizable) |
Pressure Rating | PN0.6 MPa / PN1.0 MPa / PN1.6 MPa |
Applicable Temperature | -40℃ to +60℃ |
Size Range | DN20 to DN110 (customizable) |
Typical applications
1. Municipal engineering: underground drainage, rainwater pipe network diversion
2. Gas transportation: safe diversion of medium and low pressure gas pipelines
3. Industrial pipelines: chemical fluid, slurry transportation system
4. Agricultural irrigation: optimization of drip irrigation and sprinkler system layout
Installation instructions
Cutting pipes: ensure that the port is flat and burr-free.
Cleaning the socket: wipe the pipe and elbow connection surface with alcohol.
Heating and welding: use an electric fusion welding machine to heat the socket to a molten state.
Plug and fix: insert quickly and maintain pressure, and a high-strength connection can be formed after cooling.
Specification
Name | Spec | OD(mm) | L(mm) | Socket Length(mm) |
Socket Fusion 45° Elbow | 20 | 25 | 42 | 14 |
25 | 32 | 48 | 15 | |
32 | 40 | 59 | 17 | |
40 | 49 | 67 | 19 | |
50 | 60 | 80 | 23 | |
63 | 74 | 98 | 28 | |
75 | 88 | 114 | 31 | |
90 | 103 | 13 | 33 | |
110 | 128 | 152 | 36 |
Product Introduction
The electrofusion HDPE 45 degree elbow is a professional pipe turning connector made of high-density polyethylene (HDPE) material, with a built-in intelligent electric fuse, which can achieve fast and reliable pipe connection through heating by HDPE ElectroFusion Welding Machine. This product is specially designed for pipeline projects that require 45° direction adjustment, suitable for water supply and drainage, gas transmission, chemical fluid, power communication sheath and other systems, with significant advantages such as easy installation, strong sealing and strong adaptability.Core advantages
1. Electric fusion connection technology – efficient and reliable Built-in resistance wire, after power on and heating, the pipe and pipe fittings fuse to form a molecular-level bond, with strength ≥ pipe body Automated welding, reducing human errors, ensuring zero leakage, especially suitable for high-demand scenarios such as gas pipeline networks Faster than traditional hot-melt welding, suitable for emergency repairs and narrow space operations 2. High-quality HDPE material – long-lasting and durable Using PE100/PE80 grade high-density polyethylene, corrosion-resistant, UV-resistant, with a service life of more than 50 years Adapt to -40℃~60℃ environment, acid and alkali resistant, impact-resistant, can be used in harsh working conditions such as chemical industry and mining 3. Optimized fluid design – efficient transportation 45° precise angle, smooth fluid turning, small pressure loss, avoid turbulence and impurity deposition Smooth inner wall, low friction coefficient, no scaling after long-term use 4. Intelligent construction – quality control Cooperating with electric fusion welding machine to automatically control temperature and time, welding parameters can be traced to ensure consistency No complex skills are required, standardized operation can be performed after training, lowering the construction thresholdTechnical Parameters
Item | Parameter |
Material | HDPE (PE100 / PE80) |
Connection Method | Electrofusion |
Angle | 45° (±1° tolerance) |
Pressure Rating | Optional PN0.6 / 1.0 / 1.6 MPa |
Applicable Temperature | -40℃ to +60℃ |
Size Range | DN20 to DN800 (customizable) |
Color | Black (standard, customizable) |
Typical application scenarios
1. Municipal engineering: underground drainage network, rainwater collection system steering 2. Gas transmission: safe connection of medium and low pressure gas pipelines, in compliance with GB15558 standard 3. Industrial pipelines: corrosion-resistant connection of chemical fluid and slurry transportation system 4. Agricultural irrigation: efficient pipe layout of drip irrigation and sprinkler irrigation system 5. Power communication: cable protection pipe steering connectionInstallation Guide
1. Cutting Preparation Use a special pipe cutter to ensure that the pipe end is flat and remove burrs Mark the insertion depth (there is a positioning line inside the socket of the pipe fitting) 2. Cleaning Use alcohol cotton to clean the outer surface of the pipe and the inner wall of the pipe fitting Avoid oil and dust from affecting the quality of welding 3. Assemble and power on Insert the pipe into the fitting to the marked line Connect the electric fusion welder and scan the pipe barcode to automatically match the parameters (or enter manually) 4. Welding cooling Start the welder to automatically complete the heating and cooling process It is strictly forbidden to move the pipe during welding, and the cooling time ≥ the marked timeQuality Assurance
Passed ISO9001/ISO14001 certification Complies with GB/T 13663.2-2018, EN 12201 and other standards Each batch of products is tested for bursting pressure and welding strengthSpecification
dn | D | L | L1 | SDR | Weight |
Size(mm) | mm | mm | mm | kg | |
40 | 57 | 64 | 55 | SDR11 | 0.16 |
50 | 66 | 63 | 50 | SDR11 | 0.19 |
63 | 80 | 68 | 55 | SDR11 | 0.25 |
75 | 95 | 75 | 58 | SDR11 | 0.35 |
90 | 112 | 84 | 63 | SDR11 | 0.57 |
110 | 135 | 98 | 73 | SDR11 | 0.86 |
160 | 194 | 122 | 85 | SDR11 | 2.2 |
200 | 241 | 142 | 78 | SDR11 | 3.8 |
250 | 301 | 165 | 110 | SDR11 | 6.4 |
315 | 380 | 186 | 117 | SDR11 | 12 |
400 | 460 | 300 | 179 | SDR17 | 21.9 |
450 | 510 | 323 | 205 | SDR17 | 29.2 |
500 | 570 | 338 | 215 | SDR17 | 36.7 |
560 | 640 | 368 | 235 | SDR17 | 52.9 |
Differences and selection guide between butt fusion, socket fusion and electric fusion HDPE 45 degree elbow
Core difference comparison table
Comparison Item | Butt Fusion Elbow | Socket Fusion Elbow | Electrofusion Elbow |
Connection Principle | Butt fusion of pipe and elbow end faces | Pipe inserted into the socket of the elbow, then fused | Pipe inserted into the elbow with built-in heating wire, fused by electric current |
Applicable Pipe Diameter | DN63 and above (especially advantageous for large diameters) | DN20-DN110 (small to medium diameters) | DN20-DN800 (full range coverage) |
Installation Difficulty | Requires specialized equipment, high operation skills | Simple operation, suitable for confined spaces | Automated process, minimal human error |
Joint Strength | ⭐⭐⭐⭐⭐ (largest fusion area) | ⭐⭐⭐⭐ | ⭐⭐⭐⭐⭐ (smart control, high consistency) |
Installation Speed | Slower (requires alignment and longer cooling time) | Faster | Fastest (quick fusion by electric current, ideal for emergency repairs) |
Cost | Low pipe fitting cost but high equipment investment | Moderate overall cost | Higher fitting price but saves labor and time costs |
Typical Applications | Large-diameter municipal drainage, chemical pipelines | Indoor drainage, small to medium agricultural irrigation | Gas pipelines, confined space operations, emergency repairs |
Selection Guide
1. Look at the pipe diameter
>DN400 → Butt welding is preferred (strong economy)
DN20-DN400 → Socket welding (convenient) or electric fusion (high-demand scenario)
2. Look at the project requirements
Gas/chemical high-risk media → Must choose electric fusion (zero leakage guarantee)
Emergency repair/small space → Choose electric fusion (no large equipment required)
Large-diameter projects with limited budget → Choose butt welding
3. Look at the construction conditions
No professional welder → Choose electric fusion (automatic operation)
No electricity in the field → Choose socket welding (portable tools can be used)
Precautions
Electrofusion welding: It is necessary to ensure that the resistance wire of the pipe fitting matches the welding machine to avoid false welding caused by parameter errors.
Butt welding: Large diameter pipes must be equipped with hydraulic butt welding machines, and it is strictly forbidden to move the pipeline during cooling.
Socket welding: For small diameter pipes (<DN63), it is recommended to use electric fusion sockets for more reliability.
Summary
For strong and large diameter pipes → Butt welding
For cheap and simple → Socket welding (for small and medium pipes)
For intelligent and fast construction → Electric fusion welding