HDPE 45 degree elbow

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HDPE 45 degree elbow

Raw Materials: PE100, PE100RC
Standards : EN12201, ISO 4427, AS/NZS 4129
Diameter: DN63-800mm (Larger size can be customized)
PressureRating: SDR9, SDR11, SDR13.6, SDR17
Certificates: UL, WRAS, NSF, ISO, CE
Color: Black, colors can be customized
Raw Materials: PE100, PE100RC
Standards : EN12201, ISO 4427, AS/NZS 4129
Diameter : DN20~110mm
Pressure Rating : SDR11
Certificates : WRAS,CE,ISO 9001,ISO 14001,ISO 45001
Raw Materials: PE100, PE100RC
Standards : EN12201, ISO 4427, AS/NZS 4129
Diameter: DN20-800mm (Larger size can be customized)
PressureRating: SDR9, SDR11, SDR17, SDR26
Certificates: CE, ISO, WRAS, UL
Color: Black, colors can be customized

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product category

PP fitting
Welding Machine

Product Overview

HDPE 45 degree elbow is a pipe connector made of high-density polyethylene (HDPE) material, designed for pipeline systems that need to change the direction of the fluid. Seamless connection is achieved through hot-melt butt welding technology, ensuring that the pipeline system maintains high strength and zero leakage at the 45-degree corner. It is widely used in water supply and drainage, gas transportation, chemical industry, agricultural irrigation and other fields.

HDPE Butt Fusion 45 degree elbow (1)
HDPE Butt Fusion 45 degree elbow (1)

Core advantages of HDPE 45 degree elbow

1. Excellent material performance

The raw material is made of high-quality high-density polyethylene (PE80/PE100), which has excellent corrosion resistance, UV resistance and long life (design life of more than 50 years).

Adapt to -40℃ to 60℃ environment, acid and alkali resistance, impact resistance, especially suitable for harsh working conditions.

2. Precision hot-melt butt welding

Adopting butt welding technology, the interface strength is ≥ the strength of the pipe body, eliminating the risk of leakage.

The inner wall is smooth without dead corners, reducing fluid resistance and avoiding impurity accumulation.

3. Strong engineering adaptability

Precise angle (45°±1°), supports multiple specifications from DN20 to DN1200, and meets the needs of different pipe diameters.

Optional pressure level (PN0.6MPa-PN1.6MPa), suitable for low-pressure irrigation to high-pressure water delivery scenarios.

4. Environmentally friendly and economical

100% recyclable materials, green and pollution-free.

Lightweight design (weight is only 1/8 of metal elbow), low transportation and installation costs.

HDPE Butt Fusion 45 degree elbow (2)
HDPE Butt Fusion 45 degree elbow (2)

Technical Parameters

ItemParameter Description
MaterialHDPE (Compliant with GB/T 13663 standard)
Connection MethodButt fusion welding
Pressure RatingOptional PN0.6 / 1.0 / 1.6 MPa
Applicable Temperature-40℃ to 60℃
ColorBlack (customizable)

Application scenarios

1. Municipal engineering: corners of underground drainage pipe networks, rainwater collection systems.

2. Industrial fields: chemical fluid transportation, slurry pipeline steering.

3. Agricultural irrigation: drip irrigation system diversion, water-saving pipeline layout.

4. Gas transportation: safe steering connection of medium and low pressure gas pipeline networks.

HDPE Butt Fusion 45 degree elbow (3)
HDPE Butt Fusion 45 degree elbow (3)

Installation Guide

1. Use a dedicated HDPE Buttfusion Welding Machine to ensure that the pipe and elbow end faces are clean and flat.

2. The heating plate temperature is set to 200℃~220℃, and the welding pressure is adjusted according to the pipe diameter.

3. It is forbidden to move the pipeline during cooling to ensure that the welding surface is fully solidified.

Specification

dnLHeee
SIZE(dn)mmmmSDR17SDR13.6SDR11
L6316563  5.8
L7519070  6.8
L9021079  8.2
L11026085 8.110.0
L12523880 9.211.4
L14025580 10.312.7
L160325100 11.814.6
L18030090 13.316.4
L200360110 14.718.2
L225365110 16.620.5
L250385110 18.422.7
L280400108 20.625.4
L315430110 23.228.6
L35543010021.1 32.2
L40049011023.7 36.3
L45056013026.7 40.9
L50061013529.7 45.4
L56065013533.2 50.8
L63071014537.4 57.2
L71083017042.1  
L80090017047.4 

Product Introduction

The socket fusion HDPE 45 degree elbow is a pipe turning connector made of high-density polyethylene (HDPE), designed for pipe systems that require 45° direction adjustment. It adopts the socket fusion connection method, which is easy to install and has strong sealing performance. It is suitable for pipe projects in the fields of water supply and drainage, gas transportation, chemical fluids, agricultural irrigation, etc.

HDPE Socket Fusion 45 degree elbow (1)
HDPE Socket Fusion 45 degree elbow (1)

Product advantages

1. High-strength socket welding, sealed and zero leakage

Using socket hot-melt technology, the pipe and elbow are fused to form an integrated structure, with high interface strength to eliminate the risk of leakage.

Applicable to medium and low pressure pipeline systems (PN0.6MPa~PN1.6MPa), resistant to long-term water pressure and excellent air tightness.

2. High-quality HDPE material, corrosion and aging resistance

Using PE100 or PE80 grade high-density polyethylene, it has excellent chemical corrosion resistance and is suitable for complex environments such as acid, alkali, and salt spray.

Ultraviolet resistance (optional black or orange), no brittleness for outdoor use, and a service life of up to 50 years.

3. Convenient installation and high construction efficiency

The socket design does not require complex alignment and is easier to operate than butt welding. It is especially suitable for construction sites with limited space.

With a special electric fusion welding machine, it can achieve rapid heating and welding, greatly shortening the construction period.

4. Fluid optimization design, low resistance

The inner wall is smooth, and the 45° bend angle optimizes fluid dynamics, reduces pressure loss, and avoids impurity deposition.

Suitable for transporting various fluids such as water, gas, mud, chemical media, etc.

HDPE Socket Fusion 45 degree elbow (2)
HDPE Socket Fusion 45 degree elbow (2)

Technical Parameters

Item

Parameter

Material

HDPE (PE80 / PE100)

Connection Method

Socket Fusion

Angle

45° (standard, other angles customizable)

Pressure Rating

PN0.6 MPa / PN1.0 MPa / PN1.6 MPa

Applicable Temperature

-40℃ to +60℃

Size Range

DN20 to DN110 (customizable)

 

Typical applications

1. Municipal engineering: underground drainage, rainwater pipe network diversion

2. Gas transportation: safe diversion of medium and low pressure gas pipelines

3. Industrial pipelines: chemical fluid, slurry transportation system

4. Agricultural irrigation: optimization of drip irrigation and sprinkler system layout

 

Installation instructions

Cutting pipes: ensure that the port is flat and burr-free.

Cleaning the socket: wipe the pipe and elbow connection surface with alcohol.

Heating and welding: use an electric fusion welding machine to heat the socket to a molten state.

Plug and fix: insert quickly and maintain pressure, and a high-strength connection can be formed after cooling.

HDPE Socket Fusion 45 degree elbow (3)
HDPE Socket Fusion 45 degree elbow (3)

Specification

NameSpecOD(mm)L(mm)Socket Length(mm)
Socket Fusion
45° Elbow
20254214
25324815
32405917
40496719
50608023
63749828
758811431
901031333
11012815236

Product Introduction

The electrofusion HDPE 45 degree elbow is a professional pipe turning connector made of high-density polyethylene (HDPE) material, with a built-in intelligent electric fuse, which can achieve fast and reliable pipe connection through heating by HDPE ElectroFusion Welding Machine. This product is specially designed for pipeline projects that require 45° direction adjustment, suitable for water supply and drainage, gas transmission, chemical fluid, power communication sheath and other systems, with significant advantages such as easy installation, strong sealing and strong adaptability.
HDPE Electrofusion 45 degree elbow (1)
HDPE Electrofusion 45 degree elbow (1)

Core advantages

1. Electric fusion connection technology – efficient and reliable Built-in resistance wire, after power on and heating, the pipe and pipe fittings fuse to form a molecular-level bond, with strength ≥ pipe body Automated welding, reducing human errors, ensuring zero leakage, especially suitable for high-demand scenarios such as gas pipeline networks Faster than traditional hot-melt welding, suitable for emergency repairs and narrow space operations 2. High-quality HDPE material – long-lasting and durable Using PE100/PE80 grade high-density polyethylene, corrosion-resistant, UV-resistant, with a service life of more than 50 years Adapt to -40℃~60℃ environment, acid and alkali resistant, impact-resistant, can be used in harsh working conditions such as chemical industry and mining 3. Optimized fluid design – efficient transportation 45° precise angle, smooth fluid turning, small pressure loss, avoid turbulence and impurity deposition Smooth inner wall, low friction coefficient, no scaling after long-term use 4. Intelligent construction – quality control Cooperating with electric fusion welding machine to automatically control temperature and time, welding parameters can be traced to ensure consistency No complex skills are required, standardized operation can be performed after training, lowering the construction threshold

Technical Parameters

Item Parameter
Material HDPE (PE100 / PE80)
Connection Method Electrofusion
Angle 45° (±1° tolerance)
Pressure Rating Optional PN0.6 / 1.0 / 1.6 MPa
Applicable Temperature -40℃ to +60℃
Size Range DN20 to DN800 (customizable)
Color Black (standard, customizable)
HDPE Electrofusion 45 degree elbow (2)
HDPE Electrofusion 45 degree elbow (2)

Typical application scenarios

1. Municipal engineering: underground drainage network, rainwater collection system steering 2. Gas transmission: safe connection of medium and low pressure gas pipelines, in compliance with GB15558 standard 3. Industrial pipelines: corrosion-resistant connection of chemical fluid and slurry transportation system 4. Agricultural irrigation: efficient pipe layout of drip irrigation and sprinkler irrigation system 5. Power communication: cable protection pipe steering connection

Installation Guide

1. Cutting Preparation Use a special pipe cutter to ensure that the pipe end is flat and remove burrs Mark the insertion depth (there is a positioning line inside the socket of the pipe fitting) 2. Cleaning Use alcohol cotton to clean the outer surface of the pipe and the inner wall of the pipe fitting Avoid oil and dust from affecting the quality of welding 3. Assemble and power on Insert the pipe into the fitting to the marked line Connect the electric fusion welder and scan the pipe barcode to automatically match the parameters (or enter manually) 4. Welding cooling Start the welder to automatically complete the heating and cooling process It is strictly forbidden to move the pipe during welding, and the cooling time ≥ the marked time

Quality Assurance

Passed ISO9001/ISO14001 certification Complies with GB/T 13663.2-2018, EN 12201 and other standards Each batch of products is tested for bursting pressure and welding strength
HDPE Electrofusion 45 degree elbow (3)
HDPE Electrofusion 45 degree elbow (3)

Specification

dn D L L1 SDR Weight
Size(mm) mm mm mm kg
40 57 64 55 SDR11 0.16
50 66 63 50 SDR11 0.19
63 80 68 55 SDR11 0.25
75 95 75 58 SDR11 0.35
90 112 84 63 SDR11 0.57
110 135 98 73 SDR11 0.86
160 194 122 85 SDR11 2.2
200 241 142 78 SDR11 3.8
250 301 165 110 SDR11 6.4
315 380 186 117 SDR11 12
400 460 300 179 SDR17 21.9
450 510 323 205 SDR17 29.2
500 570 338 215 SDR17 36.7
560 640 368 235 SDR17 52.9

Differences and selection guide between butt fusion, socket fusion and electric fusion HDPE 45 degree elbow

Core difference comparison table

Comparison ItemButt Fusion ElbowSocket Fusion ElbowElectrofusion Elbow
Connection PrincipleButt fusion of pipe and elbow end facesPipe inserted into the socket of the elbow, then fusedPipe inserted into the elbow with built-in heating wire, fused by electric current
Applicable Pipe DiameterDN63 and above (especially advantageous for large diameters)DN20-DN110 (small to medium diameters)DN20-DN800 (full range coverage)
Installation DifficultyRequires specialized equipment, high operation skillsSimple operation, suitable for confined spacesAutomated process, minimal human error
Joint Strength⭐⭐⭐⭐⭐ (largest fusion area)⭐⭐⭐⭐⭐⭐⭐⭐⭐ (smart control, high consistency)
Installation SpeedSlower (requires alignment and longer cooling time)FasterFastest (quick fusion by electric current, ideal for emergency repairs)
CostLow pipe fitting cost but high equipment investmentModerate overall costHigher fitting price but saves labor and time costs
Typical ApplicationsLarge-diameter municipal drainage, chemical pipelinesIndoor drainage, small to medium agricultural irrigationGas pipelines, confined space operations, emergency repairs

Selection Guide

1. Look at the pipe diameter

>DN400 → Butt welding is preferred (strong economy)

DN20-DN400 → Socket welding (convenient) or electric fusion (high-demand scenario)

2. Look at the project requirements

Gas/chemical high-risk media → Must choose electric fusion (zero leakage guarantee)

Emergency repair/small space → Choose electric fusion (no large equipment required)

Large-diameter projects with limited budget → Choose butt welding

3. Look at the construction conditions

No professional welder → Choose electric fusion (automatic operation)

No electricity in the field → Choose socket welding (portable tools can be used)

Precautions

Electrofusion welding: It is necessary to ensure that the resistance wire of the pipe fitting matches the welding machine to avoid false welding caused by parameter errors.

Butt welding: Large diameter pipes must be equipped with hydraulic butt welding machines, and it is strictly forbidden to move the pipeline during cooling.

Socket welding: For small diameter pipes (<DN63), it is recommended to use electric fusion sockets for more reliability.

Summary

For strong and large diameter pipes → Butt welding

For cheap and simple → Socket welding (for small and medium pipes)

For intelligent and fast construction → Electric fusion welding

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